HOOK & LOOP DIE CUTTING AND CONVERTING

Whether you’re new to the concept of Hook & Loop die cutting, need some clarification, or have a specific question about the process, our latest blog provides you with some answers.

Let’s assume we all know what Hook & Loop is. So what does it mean to die cut it? Let’s start with some frequently-asked questions…

WHAT IS DIE CUTTING?

Die cutting is a process using a machine to mass-produce cut-out shapes. You can create the same shape, with the exact same dimensions, over and over without using scissors, stencils, or a craft knife. It saves time and produces a professional and consistent result.

WHERE IS IT USED?

Die cutting is widely used in manufacturing, ranging from print material to electronics to large automobile parts. In heavy manufacturing, industrial strength die cutting machines deliver speed and reliability while being able to withstand an intense workload.

TYPICAL APPLICATIONS FOR DIE-CUT HOOK & LOOP 

WHAT IS ROTARY DIE CUTTING?

In simple terms it’s a high-speed method of cutting using a spinning cylinder-shaped die which is ideal for high-volume orders. Known for its precision tolerances, this process can perform multiple operations in a single pass allowing rapid production runs. Rotary die cutting is also an excellent method of producing kiss cut parts.

WHAT DOES IT COST?

Think of die cutting as an investment in improved productivity. There are a few upfront costs involved but the production expense per unit is very low so the payback can be quick.

The main cost in outsourcing is creating the die.

It all depends on the design and cutting method.

For small volumes we would use a basic method, of punching out the die individually.

But for large volumes we would use Rotometrics, the industry leader for rotary dies in North America. Typically a minimal cutting fee is built into the price of the finished goods.

Some companies will charge a setup fee on projects requiring multiple prototypes or design changes. Due to the complexities involved those fees are usually quoted on a case by case basis.

IS DIE CUTTING RIGHT FOR MY BUSINESS?

Generally, the economics of die-cutting make it a no-brainer for even the simplest production runs. Labor costs add up quick, and wherever simple handwork can be replaced by automation the effects on the bottom line can be seen almost immediately. For literally pennies on the dollar you’re eliminating production bottlenecks while improving quality control.

In some cases every job is different and needs can vary. In those situations die-cutting may not be the answer. It really depends on the business you’re in.

OUR APPROACH

V Tapes specialize in the converting of reclosable fasteners into a vast range of shapes and sizes to suit any requirement. We die cut a variety of Hook & Loop materials, all uniquely designed for your application. Adhesive versions can be supplied in continuous rolls on a peel-away liner or kiss cut on rolls or as individual pieces.

V Tapes die cut many hook & loop components, We also die cut adhesive backed felt materials, EVA and neoprene materials.